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Application Examples BN500

Seeing is believing and efforts are made below to provide case studies of satisfied customers who are getting benefits of reduced cycle time, excellent surface finish, excellent tolerance control, lower cost and other tangibles as well as intangibles to mentioned. You can correlate your application irrespective of component name or application and see the suitability of CBN for Cast Iron Machining done at your works.

Operation
Results (pcs.)

Fly Wheel Machining
BN500 shows 3 times the machining efficiency and 20 times the tool life.
Number of Pieces (pcs.)

CBN markedly increases the machining efficiency.

Engine Block Bore & Chamfering

BN500 shows longer tool life.
BN500 increases the stability of surface roughness and tolerance.
Cutting Length (km)  

CBN increases the stability of surface roughness tolerance and reduces the cycle time and total cost.

Crank Bore

High Precision
Long Tool Life

Piston Ring Grooving
Tool life 400pcs
High Precision


Application Examples BN600

Operation
Results (pcs.)


Roughing of Brake Disk
AISI 35, GG25

BN600 shows 50 times longer tool life than ceramics.
Number of Pieces (pcs.)

BN600 increases the machining efficiency for roughing of cast iron.

C/B Bore
Gray Iron
Tool Life 600 bores
High Speed Cutting
Long Tool Life


Iron C/B
Top Surface Milling
Gray Iron

Tool Life 5,000pcs/reg
High Speed Cutting Excellent
Surface Finish


High speed Boring of Cylinder Block (BNS800)

Operation
Results (pcs.)


Engine Block Boring
FC250

Tool life criteria: Surface roughness


Engine Block Boring
FC250

Tool life criteria: Fracture


I.D. Boring of Brake Disc
FC250

Tool life criteria: Fracture
The tool life of BNS800 is double that of the Competitor’s Solid CBN.

Continous OD Turning
FC300

BNS800 ensures high wear resistance

Interrupted OD Turning
FC300

BNS800 provides excellent strength and toughness.